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Autonomous Pressure Control in MuVacAS via Deep Reinforcement Learning and Deep Learning Surrogate Models

🕒 Published (v1): 2025-12-17 15:19 UTC · Source: Arxiv · Venue: NEURIPS 2025 · link

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TL;DR

This paper presents a fully data-driven pipeline for autonomous pressure regulation in MuVacAS, a nuclear fusion materials testbed, by training a Fourier Neural Operator (FNO) as a digital-twin surrogate of the argon injection system and then using it as a simulation environment to train a PPO-based deep reinforcement learning agent. The trained agent was successfully deployed on the physical prototype, maintaining target pressures despite a distribution shift in injector geometry not seen during training. It outperforms PID controllers tuned under the original configuration.

Problem

Precise pressure regulation in ultra-high vacuum systems (like MuVacAS, the IFMIF-DONES accelerator testbed) is complicated by non-linear dynamics and fast, unpredictable disturbances. Traditional PID controllers require conservative tuning and fail to generalize across configuration changes. Direct DRL training on physical hardware is impractically slow (~1 second per control step in real hardware vs. conventional simulators) and risks damaging equipment.

Method

Two-stage data-driven approach:

  1. Deep Learning Surrogate Model (DLSM): A Fourier Neural Operator (FNO) is trained on ~9 hours of real MuVacAS operational data (~30,000 environment transitions at 1 Hz) to learn the mapping (q_t, p_t(z)) → p_{t+1}(z), i.e., next-step spatial pressure distribution given current argon injection rate. The FNO operates in frequency space via FFT, capturing long-range spatial correlations along the beamline. Training used NVIDIA Modulus with 6 FNO layers, 12 Fourier modes, Adam optimizer.

  2. DRL agent: A PPO agent (Stable-Baselines3, [64,64] tanh MLP policy) is trained inside a Gymnasium environment wrapping the FNO surrogate. The 3D observation space is {log-pressure at collision chamber, log target pressure, current injection rate}; action is a scalar injection rate. Reward is exp(-k|p_t - p*|) with k=4, encouraging tight pressure tracking with smooth gradients. Training ran for 270k steps (budget: 1M).

The trained policy was then deployed directly on the physical MuVacAS prototype with safety protocols (automatic shutdown on limit violation, human override capability).

Key Contributions

  • First deployment of a DLSM–DRL pipeline on a real particle accelerator prototype (not simulation-only)
  • FNO-based digital twin trained on real operational data enables orders-of-magnitude faster DRL training than physical or Monte Carlo (Molflow) simulators
  • Demonstrated zero-shot sim-to-real transfer under distribution shift: agent trained with injector at collision chamber, deployed with injector repositioned further upstream
  • Outperforms PID controllers that failed under the modified injection geometry

Results

  • Agent successfully reached and maintained all assigned pressure targets in the physical MuVacAS prototype across a sequence of progressively complex experiments (fixed targets and dynamic setpoints)
  • PID controllers tuned under the original configuration failed to achieve satisfactory performance under the modified injector position; DRL agent succeeded despite the same distribution shift
  • Asymmetric control effort observed: reaching lower pressures required more control actions than raising pressure, consistent with system physics
  • In short-interval tests (50s transition windows), the agent could not always reach target within the window due to injector placement; extending transition intervals resolved this

Limitations

  • Sim-to-real gap remains: modified injector geometry required more control actions than training conditions predicted; fine-tuning on real hardware not yet done
  • Gaussian random field training data does not capture static or slowly-varying injection states, reducing surrogate accuracy in those regimes
  • Observation space includes sensor inside the collision chamber; final accelerator design requires excluding that sensor, necessitating future redesign
  • No quantitative benchmark comparison against PID (qualitative only)
  • Short paper (NeurIPS 2025 workshop); ablation studies and offline RL / imitation learning comparisons are future work

Relevance to Agentic AI / LLM Agents

This paper is an instance of the surrogate-model-as-environment paradigm for agentic control: a learned world model (FNO digital twin) replaces expensive or dangerous real-world interaction during agent training, then the agent transfers to the real system. This pattern — train agent in a learned simulator, deploy in reality — is directly analogous to model-based RL approaches increasingly studied in LLM agent settings (e.g., learned environment models for tool-use or web agents). The demonstrated robustness to distribution shift (new injector geometry not seen in training) is relevant to agentic AI research on generalization and sim-to-real transfer. For researchers tracking agentic AI, this work is a strong applied proof-of-concept that data-driven digital twins can make DRL-based autonomous agents viable in high-stakes physical systems where direct online learning is infeasible.